Risk Factors Causing Occupational Accidents Using the FMEA and Fishbone Methods in the Particle Board Division of PT. Kutai Timber Indonesia

Authors

  • Trismawati Department of Industrial Engineering, University of Panca Marga Probolinggo, 67271, Indonesia Author
  • Nadia Putri Department of Industrial Engineering, University of Panca Marga Probolinggo, 67271, Indonesia Author
  • Haryono Department of Industrial Engineering, University of Panca Marga Probolinggo, 67271, Indonesia Author
  • Tri Prihatiningsih Department of Industrial Engineering, University of Panca Marga Probolinggo, 67271, Indonesia Author

DOI:

https://doi.org/10.51747/energy.v15i2.15217

Keywords:

FMEA, Fishbone Diagram, Occupational Health and Safety, Risk Analysis, Workplace Accidents

Abstract

Occupational Health and Safety (OHS) is an essential aspect of industrial operations, aimed at preventing workplace accidents and maintaining a safe and productive environment. The Particle Board Division of PT. Kutai Timber Indonesia faces high accident risks due to heavy machinery and high-temperature processes. This study evaluates potential occupational hazards using the Failure Mode and Effects Analysis (FMEA) and Fishbone Diagram methods. FMEA is used to prioritize risks based on the Risk Priority Number (RPN), while the Fishbone Diagram identifies the root causes of critical hazards. The highest identified risk is the absence of an emergency response team in each shift (RPN = 148.5). Other major risks include inadequate monitoring of corrective actions, poor documentation systems, low employee involvement in hazard identification, and insufficient technical controls. Recommendations include forming emergency response teams, conducting regular safety training, improving documentation systems, and enhancing technical and administrative controls. Implementing these measures is expected to reduce accident rates and strengthen the safety culture in the company.

References

[1] I. A. Wahyudi, N. F. Hidayat, M. R. Valentino, and M. R. Dwi, “Implementation of Occupational Safety and Health (K3) for Employees,” vol. 4, pp. 65–70, 2025.

[2] M. A. Ghofur, M. Akbar, and F. Maulana, “Occupational Safety and Health (K3) Awareness: The Key to a Company’s Success in Managing Risk and Productivity,” vol. 2, no. 2, 2024.

[3] C. Rayani and I. Sinulingga, “Analysis of the application of risk management to work accidents in the manufacturing sector,” vol. 3, no. 1, pp. 258–263, 2025.

[4] Harliwanti, “Ohs Risk Management Using Failure Mode And Effect Analysis (Fmea) And Fault Tree Analysis (Fta) Methods To Identify Potential And Causes Of Workplace Accidents,” Tekmapro, vol. 17, no. 2, pp. 1–12, 2023, doi: 10.33005/tekmapro.v17i2.299.

[5] S. Bastuti, “Occupational Health and Safety (K3) hazard analysis on the production line using the hazard operability study (hazops) and fishbone diagram method at pt. Cylinder konverter,” vol. XV, no. 2, pp. 206–219, 2021.

[6] Hidayatul, “analysis of the implementation of occupational safety and health (k3) in the pt. xyz construction project in gresik city,” COMPETENT Manag. J., vol. 7, no. 1, pp. 1–11, 2024.

[7] F. M. Salwa, M. Lukman, and M. Nijusiho, “Identifikasi Potensi Bahaya Pekerjaan Piping dengan Menggunakan Metode Job Safety Analysis (JSA) di PT. Asta Rekayasa Unggul Samboja,” vol. 2, no. 3, pp. 1030–1037, 2024.

[8] V. Azteria and Hasibuan, “Analysis of Factors Causing Work AccidentsUsing the Root Cause Analysis (RCA) Method at the Sumber Asih 1 Bitung Clinic,” vol. 07, no. 03, pp. 284–296, 2024.

[9] Raden, “Analysis of Work Accident Risks at Natural Stone Cutting Stations Using the Failure Mode and Effect Analysis (FMEA) Method at PBA Surya Alam,” Peran Kepuasan Nasabah Dalam Memediasi Pengaruh Cust. Relatsh. Mark. Terhadap Loyal. Nasabah, vol. 2, no. 3, pp. 310–324, 2023, [Online]. Available: https://bnr.bg/post/101787017/bsp-za-balgaria-e-pod-nomer-1-v-buletinata-za-vota-gerb-s-nomer-2-pp-db-s-nomer-12

[10] T. Tamalika, “Implementation Of The K3 System With The Failure Mode And Effect Analysis (Fmea) Approach,” vol. 11, 2024.

Downloads

Published

2025-11-30

How to Cite

Risk Factors Causing Occupational Accidents Using the FMEA and Fishbone Methods in the Particle Board Division of PT. Kutai Timber Indonesia. (2025). ENERGY: JURNAL ILMIAH ILMU-ILMU TEKNIK, 15(2), 335-344. https://doi.org/10.51747/energy.v15i2.15217