Design of a Hydraulic System for a Glycerin Waste Mixer Machine Using Finite Element Method
DOI:
https://doi.org/10.51747/energy.v15i2.15212Keywords:
Glycerin Waste, Hydraulic System, FEM, Mixer Machine, Cost EfficiencyAbstract
This study presents the design of a hydraulic-based glycerin waste mixer machine, intended for use in the cement industry as a sustainable alternative to coal. Glycerin waste, a byproduct of biodiesel production, has a calorific value of 25,175.98 kJ/kg, making it a viable substitute fuel. However, its high viscosity and tendency to solidify at low temperatures pose significant challenges for processing. This research addresses these challenges by designing a hydraulic mixer with structural strength verified through Finite Element Method (FEM) analysis. The design follows the Ulrich & Eppinger product design approach, including concept development, technical specifications, and hydraulic system planning. Using Autodesk Fusion 360, the machine's frame, made of ASTM A36 steel, withstood loads with a maximum stress of 87.5 MPa and a safety factor of 2.83, ensuring its structural integrity. The hydraulic system, employing a double-acting cylinder operating at 10 bar, requires a motor power of 4.09 kW and achieves a fluid flow rate of 235.5 L/min. Cost analysis revealed a 30.44% reduction in manufacturing costs compared to similar commercial machines, totaling IDR 16.7 million. These findings demonstrate the efficiency, safety, and economic viability of the mixer, offering a promising solution for glycerin waste utilization in the cement industry.
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